Shenzhen ACE Battery Co.,Ltd.
Shenzhen ACE Battery Co.,Ltd.
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Material Handling Battery

Material Handling Battery

EnerLift

Material Handling Battery EnerLift

Material Handling Batteries are mainly used in forklifts, AGV, and other similar applications.

Material Handling Batteries voltage include 24V/36V/48V/72V/80V voltage range from 140~920Ah capacity. These lithium-ion batteries are made with a strong mechanical design, and high IP design for vibration and impaction requirement, and rapid charging, low leak current, long calendar life and cycle life which are good for application.

Base on different application requirements for the voltage and capacity, Material Handling Battery, made by the Li-ion battery, can support series function to increase operation voltage base on application.

Material Handling Batteries support I2C/SMBUS/CANBUS/RS484/RS232……communication, provide high accuracy fuel gauge to judge battery pack SOC, and support warming function to charge in low-temperature ambient.






Features of Material Handling Battery EnerLift

FLEXIBILITY DESIGN

Modular design enables customized sizing and capacity of the power systems to each vehicle with the flexibility to meet changing demands

HIGH PRODUCTIVITY

High-density power solutions that run longer, require no change-outs and charge faster, ultimately resulting in less downtime

HIGH STANDARD

Engineered to the highest standards and global leader in new energy solutions for industrial applications

HIGH RELIABILITY

Integrated Battery Management System (BMS) within the electronic control module provides protection, control and communication to the charger and truck

LOW UPKEEP

Virtually maintenance-free solutions require no watering, no equalizing, no unpredictable labor, and repair costs

SAFETY PERFORMANCE

Anti-thermal structural design and microprocessor-controlled safety system protection keep the battery cells healthy and safe. Safety features include extreme temperature protection, overcharge/over discharge protection, and high current protection






Benefits of Material Handling Battery EnerLift

  • $0 Free-Maintenance

  • 100% High Safety

  • 15% Energy Saving

  • 70% Lower TCO

  • 24/7 Runtime

  • 15% Energy Saving

  • 0 MIN No wait, plug & play







Application (Option) of Material Handling Battery EnerLift

EnerLift-1.jpg


Cold Storage Li-ion Battery Solution in Cold Storage Warehouse Electric part with special waterproof treatment technology Homeothermic ambient temperature inside battery box Withstand working temperatures down to -40℃.


Multiple Shifts Li-ion Battery Solution in Multiple Shifts Meet the needs of three-shift-a-day operations ACE Lightning Charge System to support fast charge up to 2C.







Technology of Material Handling Battery EnerLift

EnerLift-2.jpg


Super Black Box ACE Super Black Box Intelligent BMS management, local and cloud recording, customized services Tracking and recording the battery pack operation status, and abnormal events.


Smart Parallel ACE Smart Parallel Connection Pack modules communicate with each other, self-picking one up as the master to centralize the data to the system end device Simple pack installation/Save complex communication wiring.






Specifications of Material Handling Battery EnerLift


24V36V
ModelB.LIFT-24230B.LIFT-24280B.LIFT-24460B.LIFT-24560B.LIFT-36560B.LIFT-36920
Dimension19.1x7.1x14.6inch
(485x180x370mm)
25.0x7.1x14.6inch
(634x180x370mm)
19.1x14.4x14.6inch
(485x365x370mm)
25.0x14.4x14.6inch
(634x365x370mm)
25.0x14.4x17.4inch
(634x365x440mm)
38.4x14.4x17.4inch
(975x365x440mm)
Weight136 lbs (62 kg)163 lbs (74 kg)207 lbs ( 94 kg )260 lbs (118 kg)379 lbs ( 172 kg )511 lbs (232 kg)
Available Capacity230 Ah (5.88 kWh)280 Ah (7.16 kWh)460 Ah (11.77 kWh)560 Ah (14.33 kWh)560 Ah (21.50 kWh)920 Ah (35.32 kWh)
System / Nominal Voltage24V / 25.6V36V / 38.4V
Continuous Charge Current150 A250 A250 A250 A250 A250 A
Continuous Discharge Current (A)150 A250 A250 A250 A250 A250 A



48V
ModelB.LIFT-48230B.LIFT-48280B.LIFT-48460B.LIFT-48460RB.LIFT-48560B.LIFT-48920
Dimension19.1x14.4x14.6inch
(485x365x370mm)
25.0x14.4x14.6inch
(634x365x370mm)
28.8x19.1x14.6inch
(730x485x370mm)
38.4x7.1x23.3 inch
(975x180x590mm)
28.8x25.0x14.6inch
(730x634x370mm)
38.4x14.4x23.3inch
(975x365x590mm)
Weight251 lbs (114 kg)304 lbs (138 kg)392 lbs (178 kg)392 lbs (178 kg)498 lbs (226 kg)674 lbs (306 kg)
Available Capacity230 Ah (11.77 kWh)280 Ah (14.33 kWh)460 Ah (23.55 kWh)460 Ah (23.55 kWh)560 Ah (28.67 kWh)920 Ah (47.10 kWh)
System / Nominal Voltage48V / 51.2V
Continuous Charge Current150 A250 A250 A250 A250 A250 A
Continuous Discharge Current (A)150 A250 A250 A250 A250 A250 A



72V80V
ModelB.LIFT-72280B.LIFT-72460B.LIFT-72560B.LIFT-80230B.LIFT-80280B.LIFT-80460B.LIFT-80560
Dimension25.0x14.4x17.4inch
(634x365x440mm)
38.4x21.7x14.6inch
(975x550x370mm)
28.8x25.0x17.4inch
(730x634x440mm)
30.2x14.4x14.6 inch
(765x365x370mm)
39.4x14.4x14.6inch
(999x365x370mm)
30.2x14.4x23.3inch
(765x365x590mm)
39.4x14.4x23.3inch
(999x365x590mm)
Weight343 lbs(197 kg)566 lbs(257 kg)725 lbs(329 kg)383 lbs(174 kg)469 lbs(213 kg)612 lbs(278 kg)784 lbs(356 kg)
Available Capacity280 Ah(21.50 kWh)460 Ah(35.32 kWh)560 Ah(43.00 kWh)230 Ah(19.13 kWh)280 Ah(23.29 kWh)460 Ah(38.27 kWh)560 Ah(46.59 kWh)
System / Nominal Voltage72V / 76.8V80V / 83.2V
Continuous Charge Current250 A250 A250 A250 A250 A250 A250 A
Continuous Discharge Current (A)250 A250 A250 A250 A250 A250 A250 A
Charge Temperature32℉ to 131℉ (0℃ to 55℃) *
Discharge Temperature-4℉ to 140℉ (-20℃ to 60℃)
Battery TechnologyLFP
Protection RatingIP67
Cycle Life5000 cycles **
CommunicationCAN-Bus
ChargerCompatible with ACE charger and approved chargers






Charger Specification of Material Handling Battery EnerLift

  • Support multiple types of charging mode, including Li-Ion and VRLA batteries.

  • Compatible with a wide range of charging voltage settings (24-80V) to adapt to batteries of different specifications, using three-stage or single stage charging to extend battery life.

  • Variable charging current, up to 100A/200A Max, to adapt to batteries of different capacities.

  • Supports EPO, unit can completely disconnect from Utility and battery to ensure operational safety.

  • High frequency design, compact size, light weight, convenient for transportation and installation.






Charger Specification of Material Handling Battery EnerLift

ModelWireAcceptable Input Voltage (V)Nominal Output Voltage (V)Nominal Output Current (A)
ACEIVC24-100Single-phaseAC 110/22024100
ACEIVC24-2003-phaseAC 220/380/480/60024200
ACEIVC36-1003-phaseAC 220/380/480/60036100
ACEIVC36-2003-phaseAC 220/380/480/60036200
ACEIVC48-1003-phaseAC 220/380/480/60048100
ACEIVC48-2003-phaseAC 220/380/480/60048200
ACEIVC72-1003-phaseAC 220/380/480/60072100
ACEIVC72-2003-phaseAC 220/380/480/60072200
ACEIVC80-1003-phaseAC 220/380/480/60080100
ACEIVC80-2003-phaseAC 220/380/480/60080200



AC INPUT
WireSingle-phase, 3-phase
Acceptable Input Voltage (V)AC 110/220/380/480/600
Frequency Range45Hz ~ 65Hz
Input Power Factor≥0.99 nominal input and full load output
THDi<5% nominal input and full load output



DC OUTPUT
DC Ouput Voltage (V)DC 24/36/48/72/80
Nominal Ouput Power (kW)2.4 ~16
ConnectionREMA/Anderson/GB with 3m battery cable(optional)
Peak Efficiency93%
Voltage Regulation Precision≤ ± 1% @ no load
Current Sharing Difference5% @ >10% load



OTHER
IP ProtectionIP32
Humidity5~95% relative humidity (non-condensing)
Operating Temperature-10℃ ~ 50℃
CommunicationRS232/RS485/CAN

*with heating option -4°F to 131°F (-20℃ to 55℃)

**vary with operating conditions

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