ODM PARTNER

Why Choose ACE Battery's ODM Service?

7

Professional ODM Service Teams

Engineering Solutions Team

In the early stage of prototype design, our engineering solutions team engages in field research to understand the scenario and identify pain points. They collaborate with customer system experts to address system issues. Subsequently, they tailor solutions and provide the design team with technical parameters.

Battery Cell Experts Team

The battery cell experts select high-reliability battery cell models that align with the product’s application requirements based on specific application characteristics.

Electronic Design Team

The electronic design team crafts comprehensive functional block diagrams, schematics, and circuit diagrams, incorporating DFMEA analysis to adhere to the UL991 international standard on hardware functional safety redundancy. Employing supercomputer simulations and MTBF calculations, the team ensures that the average safety failure rate of components surpasses 300,000 hours.

Software Design Team

The team develops the underlying software framework, operational logic codes, and conducts static code analysis. They align with the electronic hardware framework and adhere to UL1998 and IEC60730 international code standards to ensure the safe and reliable operation of the Battery Management System (BMS) software and to safeguard the functions of lithium batteries.

3D Structural Design Team

Our engineers conduct comprehensive simulations of heat conduction, thermal isolation and mechanical stress at the cell, module, and pack levels to achieve the highest level of design in international safety failure and explosion-proof according to UL9540.

Engineering Prototype Production Team

Upon completion of product design by the electronics, software, and 3D structural design teams, our engineering prototype production team manages the entire prototype production process—from ESD protection to clean pollution plasma control. The finalized prototype is then delivered to the product reliability verification center.

Product Reliability Verification Team

The finalized prototype is then delivered to the product reliability verification center for comprehensive functional field testing and validation. This engineering prototype undergoes rigorous testing, including exposure to harsh operating environments ranging from extremely high temperatures of 70°C to low temperatures of -40°C. Further tests include HALT highly accelerated life verification, complex electronic interference ESD, EFT high-energy pulse group, and lightning strike complex environment verification. These stringent measures ensure the high reliability and superior quality of our customized products, boasting a one-time delivery success rate for the original prototype.