How to tell if ups battery needs replacing?

2024-01-08
Old batteries are frequently the weakest component in an Uninterruptible Power Supply (UPS) system. A UPS is crucial for delivering emergency power to maintain your devices during power failures, allowing enough time for a generator to start or for devices to be properly shut down. It also safeguards against surges, brownouts, and other power anomalies.

While UPS systems depend on batteries as their power source, these batteries are susceptible to failure and often need replacement. Knowing when to replace a UPS battery is essential for system reliability. This guide will highlight key warning signs, how to test UPS battery health, and practical options for UPS battery replacement—helping you decide whether to replace the battery or the entire UPS system. Ready to learn more?

 

6 Warning Signs That Indicate UPS Battery Replacement Is Needed

 

  • Low Battery Alarm

 

Most UPS systems have a low battery alarm that alerts you, typically through an indicator light or sound. Digital monitoring systems may also send alerts via email or other electronic means.

 

  • Preventive Maintenance Visits

 

During annual or semiannual UPS Preventive Maintenance Visits, technicians will check your batteries against OEM specifications using Midtronics readings. Their expertise and the readings will provide insights into the health and longevity of your batteries.

 

  • Strange Behavior & Symptoms

 

As batteries approach failure, they may exhibit unusual signs such as repeating alarms, flashing panel lights, or odd terminal displays. These are indicators of a failing UPS battery.

 

  • Old Age

 

Manufacturers place a date code on batteries indicating their production date. Generally, UPS batteries last 3–4 years under normal operating conditions, which answers the common question of how often UPS batteries should be replaced. As batteries approach this age, proactive replacement is strongly recommended.

 

  • Capacity Shortfall

 

When a battery can no longer hold at least 80% of its rated capacity, it typically fails a UPS battery capacity test, indicating replacement is necessary. At this point, the aging process accelerates, quickly ending the battery's useful life.

 

  • Early Discharge

 

Noticing your UPS batteries charging slower and discharging quicker than usual is a clear sign of nearing the end of the battery's lifespan.

 

To confirm the need for UPS battery replacement after noting warning signs, follow these steps:

 

  • Inspect the Batteries

 

Check the physical condition of the battery. Signs like broken terminals, bulges or cracks in the casing, excessive leaking, or discoloration are strong indicators of damage or failure. These could be due to internal shorts, overcharging, or poor maintenance. If the battery appears intact, proceed to the next step.

 

  • Take a Voltage Reading

 

Using a voltage reader or multimeter, measure the battery's output—this is one of the most common ways to test a UPS battery and identify weak or failed cells. A significant drop in voltage while charging suggests issues such as a short circuit or a dead cell. Sulfated batteries often fail to reach full charge and discharge rapidly. Any of these conditions usually warrant a battery replacement.

 

 

UPS Battery Replacement Options and Installation Considerations

 

When it's time to replace your UPS batteries, typically, similar VRLA (Valve-Regulated Lead-Acid) models are used. If you're seeking extended runtime or additional backup, consider discussing upgraded options with your service provider. Sometimes, larger amp-hour batteries can be accommodated within your existing cabinet to increase runtime. Alternatively, if space permits, adding a cabinet can provide redundancy.

 

Regularly replacing UPS batteries ensures continued reliability. This process might include installing new batteries, connecting hardware, and setting up battery monitoring systems, all by OEM specifications. Scheduling replacements during off-peak hours can minimize disruption.

 

How to Maintain a UPS Battery?

 

To ensure optimal performance, it's recommended to test your UPS batteries semiannually. For smaller units, you can conduct a simple test by unplugging the connected devices and observing if the UPS activates correctly.

 

Larger UPS units, with a more extensive battery bank, necessitate specialized equipment for a load test. It's a good idea to inquire with your local ACE Battery  Regular testing helps maintain the reliability and efficiency of your UPS system.


Frequently Asked Questions About UPS Battery Replacement


What is the lifespan of a UPS battery?

Most UPS batteries last 3–4 years, depending on load, temperature, and usage. Regular testing helps extend lifespan.


How can I tell if my UPS battery needs to be replaced?

Common signs include low battery alarms, reduced runtime, early discharge, physical swelling, or failed voltage tests.


How do you test a UPS battery?

You can test a UPS battery by checking voltage with a multimeter, performing a load test, or using professional battery testing equipment during maintenance visits.


Should I replace the UPS battery or buy a new UPS?

If the UPS electronics are functioning properly, battery replacement is usually sufficient. However, older systems may benefit from a full UPS upgrade.


How much does UPS battery replacement cost?

Costs vary based on battery type and system size. Replacing batteries is typically far more cost-effective than replacing the entire UPS unit.

Share
Previous article
Next article
Contact Us for Your Energy Solution!

Our expert will reach you out if you have any questions!

Select...